Capabilities of our cleanroom facility include custom injection molding, assembly, pad printing, final pack, sterilization protocol management and fulfillment. The 4 total electric molding machines are equipped with robotics along with “on site” particle-count monitoring which makes this facility a strong choice for customers seeking state of the art cleanroom molding and manufacturing. Additionally, one machine is specified with a high torque motor and high-output heater band to give it the capability of easily processing high heat materials. Current product mix includes diagnostic meters and strips, surgical pump components, drug delivery components, cardio monitor assemblies, surgical accessories, optical scan products, and orthopedic components.
The main manufacturing area completely surrounds the class 100,000 cleanroom. We house the auxiliary equipment and material handling equipment in this area used to support the molding in the cleanroom. Our cleanroom pulls conditioned air from the main building, filters it, pumps it into the cleanroom and exhausts it back into the main building. This process ensures very clean air throughout the entire building as we exchange all of the air in the cleanroom every 50 seconds.
One of the steps taken to minimize contaminants within the building is the use of a Locking Door System (airlocks). The loading dock area is known for introducing contaminants into facilities due to the difficulty in policing the open doors during trailer exchanges. Our loading area cannot have an internal door opened while any external door is open – minimizing the amount of “dirty” air entering the building.
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